Process Control- All About Discipline

๐Ÿ›  ๐—ฃ๐—ฟ๐—ผ๐—ฐ๐—ฒ๐˜€๐˜€ ๐—–๐—ผ๐—ป๐˜๐—ฟ๐—ผ๐—น Isnโ€™t Luck โ€” Itโ€™s Discipline.

In ๐— ๐—ฎ๐—ป๐˜‚๐—ณ๐—ฎ๐—ฐ๐˜๐˜‚๐—ฟ๐—ถ๐—ป๐—ด, quality problems rarely appear out of nowhere. They are born when one of the 6๐— s is overlooked.

The 6๐—  Checklist is a simple yet powerful framework used in ๐—Ÿ๐—ฒ๐—ฎ๐—ป & ๐—ฆ๐—ถ๐˜… ๐—ฆ๐—ถ๐—ด๐—บ๐—ฎ to identify variation and maintain control.

๐Ÿ”น ๐— ๐—ฎ๐—ป โ€“ Is the operator trained, aware of impact, and clear on responsibilities?
๐Ÿ”น ๐— ๐—ฎ๐—ฐ๐—ต๐—ถ๐—ป๐—ฒ โ€“ Is capability verified, abnormalities reported, and maintenance on track?
๐Ÿ”น ๐— ๐—ฎ๐˜๐—ฒ๐—ฟ๐—ถ๐—ฎ๐—น โ€“ Is grade suitable, storage correct, contamination prevented, and defects checked?
๐Ÿ”น ๐— ๐—ฒ๐˜๐—ต๐—ผ๐—ฑ โ€“ Are SOPs defined, safe, ๐—˜๐—›๐—ฆ-compliant, and followed without deviation?
๐Ÿ”น ๐— ๐—ฒ๐—ฎ๐˜€๐˜‚๐—ฟ๐—ฒ๐—บ๐—ฒ๐—ป๐˜ โ€“ Are gauges calibrated, instruments protected, and checks repeated for accuracy?
๐Ÿ”น ๐— ๐—ผ๐˜๐—ต๐—ฒ๐—ฟ ๐—ก๐—ฎ๐˜๐˜‚๐—ฟ๐—ฒ / ๐—˜๐—ป๐˜ƒ๐—ถ๐—ฟ๐—ผ๐—ป๐—บ๐—ฒ๐—ป๐˜ โ€“ Is dust, humidity, and temperature controlled? Are risks mitigated?

๐Ÿ“Œ Whenever thereโ€™s a defect, breakdown, or variation โ€” the root cause often lies in one of these 6 pillars. Asking the right questions upfront prevents problems before they ever reach the customer.

๐Ÿ’ก ๐— ๐—ถ๐—ป๐—ฑ๐˜€๐—ฒ๐˜ ๐—ฆ๐—ต๐—ถ๐—ณ๐˜:
๐—ฃ๐—ฟ๐—ผ๐—ฐ๐—ฒ๐˜€๐˜€ ๐—ฐ๐—ผ๐—ป๐˜๐—ฟ๐—ผ๐—น isnโ€™t about firefighting. Itโ€™s about building a system where fires donโ€™t start.

Thatโ€™s how organizations move towards ๐—ญ๐—ฒ๐—ฟ๐—ผ ๐——๐—ฒ๐—ณ๐—ฒ๐—ฐ๐˜ ๐—–๐˜‚๐—น๐˜๐˜‚๐—ฟ๐—ฒ and world-class operations.

๐Ÿ‘‰ Which of the 6๐— s do you find gets ignored most often in your workplace

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