Six Sigma’s methodology was developed in the 1980s by a scientist at Motorola. It involves using statistical data as a type of quality control to eliminate defects, reduce the number of variations in an end product, and improve processes in a business.
The Six Sigma concept says that all processes in an organisation can be measured and optimised for improvement using a statistical benchmark.
Six Sigma helps manufacturing businesses improve the overall consistency of products, ultimately resulting in more satisfied customers and a better brand reputation.
There are five stages of Six Sigma for existing processes:
Defining
Measuring
Analysing
Improving
Controlling
These can be remembered by the mnemonic: DMAIC.
There are also five stages of Six Sigma for new processes:
Defining
Measuring
Analysing
Designing
Verifying
These can be remembered by the mnemonic: DMADV.
In addition to the Six Sigma concept is Lean Six Sigma.
Lean Six Sigma is a slightly different process improvement technique that aims to minimise the waste of physical resources, time, effort, and talent while supporting the standardisation of work. It uses a combination of Six Sigma and Lean Manufacturing tactics and is more of a team-focused, managerial approach.