Inspection Techniques & Gaging

Inspection Techniques & Gaging

$ 599

Course Length:
16 hours – 4 sessions, 4 hours per session

Format:
Instructor Led On-Line Course

Course Objective:

  1. Understand the Fundamentals of Precision Inspection 

Objective: Students will be able to explain the basic concepts and  importance of precision inspection in various industries. 

Outcome: Demonstrate knowledge of the role and impact of precision  inspection on product quality and compliance. 

  1. Familiarize with Measurement Tools and Techniques 

Objective: Students will be able to identify, use, and maintain various  manual and advanced measurement tools. 

Outcome: Operate tools such as scales, calipers, micrometers, indicators  attribute gages,  

  1. Develop and Implement Effective Inspection Procedures 

Objective: Students will be able to create and follow detailed inspection  plans and protocols tailored to specific components and industry  

standards. 

Outcome: Develop and execute inspection plans that ensure components  meet required tolerances and quality standards. 

  1. Analyze Measurement Data and Interpret Results 

Objective: Students will be able to apply statistical methods to analyze  measurement data, understand measurement uncertainty, and evaluate  results.  

Outcome: Use analysis tools to define specifications, interpret inspection  data, identify trends, and make informed decisions about product quality. 

  1. Identify and Address Common Defects 

Objective: Students will be able to recognize various types of defects and  their root causes, and take appropriate corrective actions.

Outcome: Diagnose defects, implement corrective actions, and effectively  communicate findings and solutions. 

  1. Demonstrate Practical Competence 

Objective: Students will be able to demonstrate practical competence in  performing precision inspections through hands-on assessments and real life scenarios. 

Outcome: Pass practical assessments and demonstrate proficiency in  using inspection tools and techniques. 

Course Content 

Chapter 1: Introduction to Precision Inspection 

  • 1.1 Overview of Precision Inspection 

Definition and importance 

Applications in various industries (manufacturing, aerospace, automotive,  etc.) 

  • 1.2 Basics of Measurement and Tolerances 

Understanding measurements and units 

Types of tolerances and their significance 

Chapter 2: Measurement Fundamentals 

  • 2.1 Measurement Systems and Tools 

Common tools: scales, calipers, micrometers, height gauges, indicators,  surface plate gages, etc. 

  • 2.2 Calibration and Maintenance 

Importance of tool calibration 

Procedures for calibrating and maintaining inspection tools 

Chapter 3: Inspection Techniques and Tools 

  • 3.1 Manual Measurement Tools 

Using scales, calipers, micrometers, and dial indicators 

Hands-on practice with different tools 

  • 3.3 Inspection Techniques 

Visual inspection 

Inspection results vs specifications 

Chapter 4: Precision Inspection Procedures

  • 4.1 Developing Inspection Plans 

Creating and following inspection protocols 

Sample inspection and measurement techniques 

  • 4.2 Analyzing Measurement Data 

Understanding measurement uncertainty and error analysis

Chapter 6: Practical Applications  

  • 6.1 Industry-Specific Applications 

Precision inspection in different industries 

Case studies and real-world examples 

  • 6.2 Hands-On Projects 

Practical exercises with actual components 

Group projects and presentations



Inspection Techniques & Gaging

$ 599

Course Length:
16 hours – 4 sessions, 4 hours per session

Format:
Instructor Led On-Line Course

Course Objective:

  1. Understand the Fundamentals of Precision Inspection 

Objective: Students will be able to explain the basic concepts and  importance of precision inspection in various industries. 

Outcome: Demonstrate knowledge of the role and impact of precision  inspection on product quality and compliance. 

  1. Familiarize with Measurement Tools and Techniques 

Objective: Students will be able to identify, use, and maintain various  manual and advanced measurement tools. 

Outcome: Operate tools such as scales, calipers, micrometers, indicators  attribute gages,  

  1. Develop and Implement Effective Inspection Procedures 

Objective: Students will be able to create and follow detailed inspection  plans and protocols tailored to specific components and industry  

standards. 

Outcome: Develop and execute inspection plans that ensure components  meet required tolerances and quality standards. 

  1. Analyze Measurement Data and Interpret Results 

Objective: Students will be able to apply statistical methods to analyze  measurement data, understand measurement uncertainty, and evaluate  results.  

Outcome: Use analysis tools to define specifications, interpret inspection  data, identify trends, and make informed decisions about product quality. 

  1. Identify and Address Common Defects 

Objective: Students will be able to recognize various types of defects and  their root causes, and take appropriate corrective actions.

Outcome: Diagnose defects, implement corrective actions, and effectively  communicate findings and solutions. 

  1. Demonstrate Practical Competence 

Objective: Students will be able to demonstrate practical competence in  performing precision inspections through hands-on assessments and real life scenarios. 

Outcome: Pass practical assessments and demonstrate proficiency in  using inspection tools and techniques. 

Course Content 

Chapter 1: Introduction to Precision Inspection 

  • 1.1 Overview of Precision Inspection 

Definition and importance 

Applications in various industries (manufacturing, aerospace, automotive,  etc.) 

  • 1.2 Basics of Measurement and Tolerances 

Understanding measurements and units 

Types of tolerances and their significance 

Chapter 2: Measurement Fundamentals 

  • 2.1 Measurement Systems and Tools 

Common tools: scales, calipers, micrometers, height gauges, indicators,  surface plate gages, etc. 

  • 2.2 Calibration and Maintenance 

Importance of tool calibration 

Procedures for calibrating and maintaining inspection tools 

Chapter 3: Inspection Techniques and Tools 

  • 3.1 Manual Measurement Tools 

Using scales, calipers, micrometers, and dial indicators 

Hands-on practice with different tools 

  • 3.3 Inspection Techniques 

Visual inspection 

Inspection results vs specifications 

Chapter 4: Precision Inspection Procedures

  • 4.1 Developing Inspection Plans 

Creating and following inspection protocols 

Sample inspection and measurement techniques 

  • 4.2 Analyzing Measurement Data 

Understanding measurement uncertainty and error analysis

Chapter 6: Practical Applications  

  • 6.1 Industry-Specific Applications 

Precision inspection in different industries 

Case studies and real-world examples 

  • 6.2 Hands-On Projects 

Practical exercises with actual components 

Group projects and presentations



Additional information

Months

December, November, October

Instructor Info

WALT PRYSTAJ

Training and Consulting since 1990 Trained in more than 250 companies across North America, and internationally, with clients ranging from large corporations to small businesses, including manufacturing companies and service providers (partial list):

  • Allison Gas Turbine
  • General Motors Corp.
  • American Axle & Mfg.
  • Philips Lighting
  • Central Foundry
  • Saturn Motor Corp.
  • Flint Engine
  • Delphi Corporation
  • United States Government
  • Eastman Kodak Company
  • Xerox Corporation
  • Gleasons
  • RIT
  • MCC
  • FLCC
  • GCC


Background:

  • Owner of Pace-a-tronics – tool and die company and CNC Manufacturing
  • Plant Manager of Trimatek – manufacturer of precision brake system components
  • PEN Associates, LLC Owner Director (Training and Consulting Firm)
  • Adjunct Instructor at Rochester Institute of Technology, Monroe Community College,


Education / Certifications:

  • B.S from State University of New York at Oswego
  • Graduate work at Rochester Institute of Technology
  • Tool and Die Apprenticeship at Eastman Kodak Company
  • Geometric Dimensioning and Tolerancing
  • Quality Management Systems Expert, certifying more than 70 companies to… ISO 9001, IATF16949, AS9100


Course Expertise:

  • Geometric Dimensioning and Tolerancing
  • All aspects of CNC Machining
  • All aspect of Lean Manufacturing
  • TPM
  • Management by Metrics
  • ISO 9001, AS9100, IATF 16949, ISO 14001, ISO13485
  • Blueprint, Mathematics, Metrology

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